含磷极压抗磨剂抗微点蚀性能评价和机理分析

目的 评价三种含磷极压抗磨剂的抗微点性能并分析其作用机理。方法 使用MPR模拟微点蚀试验机考察三种含磷极压抗磨剂（磷型P-1、硫磷型P-2、分散型P-3）的抗微点蚀性能。使用四球试验机、铜片腐蚀试验仪、烘箱、油膜厚度测试仪等，评价添加剂的摩擦、抗腐蚀、抗氧化性能及油膜形成能力，分析添加剂抗微点蚀性能与上述性能之间的关系。借助SEM测试分析不同添加剂的抗微点蚀机理。结果 添加P-3的润滑油GO-3的综合性能最好，GO-3具有良好的抗微点蚀性能，9 h MPR试验的辊子轨道宽度变化率为35.87%。GO-3具有良好的极压抗磨减摩性能，四球机试验测得其最大无卡咬负荷为1441.6 N，磨斑直径为0.38 mm，在试验载荷大于294 N时，其摩擦系数最低。GO-3的抗腐蚀性能良好，铜片腐蚀试验级别为1b。GO-3的氧化腐蚀性低，烘箱氧化试验中钢片评分为1分，且无油泥产生。GO-3的油膜形成能力强，60~120 ℃时弹性流体润滑油膜的厚度为371.2~153.6 nm。结论 分散型磷氮极压抗磨剂P-3化学活性适中，可以避免在摩擦表面发生严重腐蚀或剧烈摩擦化学反应，具有良好的承载、减摩、抗磨和抗微点蚀性能。     

Study on stress and deformation of keyhole gas tungsten arc-welded joints

Keyhole gas tungsten arc welding(K-TIG)of Q345 low alloy steel plates was simulated by using SYSWELD software.The temperature field of the K-TIG welding process was simulated with three different combined heat sources and was compared with the weld profile that was obtained experimentally.The temperature field that was obtained by a combination of a double ellipsoid heat source on the upper half and a three-dimensional Gauss heat source on the lower half was similar to the real situation.The effects of plate thickness,gap and welding speed on the deformation and stress of the K-TIG welded joints were investigated by K-TIG welding numerical simulation.A reduction in the thickness of the weld plates reduced the z-direction deformation and transverse residual stress;an appropriate gap reduced the residual stress and an increase in the welding speed reduced deformation after welding,but did not help to control the residual stress after welding.     

宁夏红寺堡盆地隐伏古隆起成因机制及其对区域沙漠化的影响

目前对于青藏高原东北缘活动构造研究多集中于活动断裂带的活动性,而对夹持于其间的沉积盆地构造格架及活动性研究甚少。以夹持于烟筒山断裂与牛首山—罗山断裂之间的宁夏红寺堡盆地为研究对象,采用重力资料重处理解译、音频大地电磁测深(AMT)和地震勘探相结合,揭示红寺堡盆地隐伏构造特征,并进一步采用盆山一体化思路分析隐伏构造的成因机制及其对区域沙漠化的控制作用。结果表明:青藏高原在中新世末发生强烈的NE向推挤、扩展和隆升,红寺堡盆地由坳陷盆地转变为挠曲盆地; 在青藏高原NE向扩展的影响下,烟筒山断裂发生强烈的逆冲作用,古生代—中生代基底逆冲于古近系—新近系之上,受构造变形影响的最新地层为中新统彰恩堡组; 红寺堡盆地内的隐伏古隆起呈NW—SE向,与烟筒山构造带具有相同的构造动力学背景,受青藏高原NE向扩展影响形成于中新世末,并且至今仍具有活动性; 隐伏古隆起周缘断裂的活动破坏了地表稳定性、蓄水能力和地表植被,导致区域沙漠化呈现有规律的NW—SE向带状展布。该研究成果对于宁夏红寺堡盆地区域稳定性评价及沙漠化的综合治理具有现实指导意义。     

激励对往复式骨架油封密封性能的影响

为改善往复式骨架油封的泄漏问题,建立油封唇口密封区流体润滑的数值计算模型,模型考虑密封面粗糙形貌以及油封唇口的径向变形,通过求解雷诺方程分析密封区的流体力学特性,获得密封区的油膜厚度和压力分布,并分析激振频率和振幅对密封性能的影响规律。结果表明:随着激振频率的增加,内外行程中密封区的最小膜厚呈先增加后减小的变化趋势,激振频率越大,往复式骨架油封的密封性越差;内外行程中密封区的的最小膜厚随激振振幅的增加呈非线性增加,激振振幅越大,往复式骨架油封的密封性越好。综合考虑,为提高密封效果,往复式骨架油封适用于小频高幅的工作场合。     

钛合金铣削加工表面残余应力有限元仿真

为了分析铣削工艺参数对钛合金已加工表面残余应力的影响,根据金属切削有限元分析的相关理论,以钛合金Ti6Al4V为工件材料,建立了铣削加工的有限元模型。采用正交试验设计法对钛合金Ti6Al4V铣削仿真的工艺参数进行优化,并用极差法分析不同的铣削速度、铣削深度、铣削路径对钛合金Ti6Al4V工已加工表面残余应力的影响。研究表明:在钛合金Ti6Al4V铣削过程中,对工件已加工表面残余应力影响因素由小到大依次为:铣削深度<铣削路径<铣削速度,切削深度对已加工表面残余应力影响较小,铣削速度对已加工表面残余应力影响最大;在研究范围内,随着铣削速度的增大,已加工表面残余应力逐渐增加。     

喷丸对25CrNi2MoV钢滚动接触疲劳性能的影响

目的提高25CrNi2MoV钢的滚动接触疲劳性能。方法对25CrNi2MoV钢进行表面喷丸处理,并采用3D形貌仪、光学显微镜、显微硬度仪、X射线应力分析仪与滚动接触疲劳试验机等仪器,对试样表面形貌、表面显微组织、显微硬度、表面残余压应力与滚动接触疲劳性能等进行测试分析。结果与未处理试样相比,经喷丸处理后,试样表面形貌由磨削加工槽型向酒窝状的弹坑转变,表面粗糙度增大,表面显微硬度由503HV0.2增大到577HV0.2,增加了14.7%,表面残余压应力由-90.0 MPa增大到-758.0 MPa。当喷丸强度为0.445 mmA时,试样具有最好的滚动接触疲劳寿命,其额定寿命(L10)、中值寿命(L50)、特征寿命(L63.2)分别为4.973×10^6次、6.578×10^6次和6.945×10^6次,分别是未处理试样对应寿命的11.1倍、7.3倍和7.0倍,试样滚动接触疲劳失效形式主要为疲劳剥落。当喷丸强度为0.596 mmA时,试样表面出现微裂纹,导致滚动接触疲劳寿命降低,此时试样疲劳失效形式主要为点蚀与疲劳剥落。未处理试样疲劳失效形式主要为分层。结论喷丸处理能细化试样表层晶粒组织,增大试样表面粗糙度、表面硬度与表面残余压应力。合适强度的喷丸处理可以抑制试样表面与次表面裂纹的萌生与扩展,显著提高滚动接触疲劳性能。     

Investigation of Nafion series membranes on the performance of iron‐chromium redox flow battery

To boost the performance of the iron‐chromium redox flow battery (ICRFB), opting an appropriate proton exchange membrane (PEM) as the core component of ICRFB is of great importance. For the purpose, in this paper, various widely adopted commercial Nafion membranes with a different thickness of 50 μm (Nafion 212, N212), 126 μm (N115), and 178 μm (N117) are chosen for the sake of evaluating the influence of membrane thickness on the ICRFB single‐cell performance. Physicochemical properties, electrolyte utilization, cell efficiency, long‐term cycling stability, and the self‐discharge process of ICRFBs based on a series of Nafion membranes are contrasted comprehensively. The cycling test of ICRFBs is carried out under the current density range of 40 to 120 mA/cm² for the charge‐discharge process. As a result of the good equilibrium of membrane resistance and electro‐active species permeability, Nafion 212 membrane exhibits the highest electrolyte utilization and energy efficiency during the operation, accompanied by the lowest overpotential. In the final part, the selection of Nafion membrane thickness was optimized on the basis of single‐cell performance and the overall cost of the system.     

Development of a probabilistic algorithm of surface residual materials on Si3N4 ceramics under longitudinal torsional ultrasonic grinding

Longitudinal torsional ultrasonic-assisted grinding (LTUG) is one of the main methods to achieve high-quality and high-efficiency machining of high-performance ceramic materials. However, it isn't easy to accurately characterize the three-dimensional (3-D) surface topography due to multiple random factors during LTUG. Aiming at the complex surface features caused by multiple random factors in the LTUG of Si3N4 ceramics, a probabilistic algorithm for the height of residual material on the surface (HRMS) in LTUG of Si3N4 ceramic was proposed, and the prediction model for the 3-D surface topography and 3-D surface roughness parameters of Si3N4 ceramics in LTUG was established by using this algorithm. Simulation and experimental results show that the prediction model of 3-D surface topography and 3-D surface roughness established by the HRMS algorithm can more realistically predict the general characteristics of 3-D surface topography in LTUG under different process parameters, and the error range of the 3-D surface roughness parameter is 0–14.07%, which realizes the high-precision and high-reliability prediction of the 3-D surface topography and 3-D surface roughness parameters of the Si3N4 ceramic under LTUG.     

云南富宁良子老寨钛铁矿成矿规律和矿床成因

云南富宁地区钛铁矿是我国重要的钛铁矿矿床,成矿条件优越。本文对良子老寨矿区残坡积风化壳型钛铁砂矿床的地质特征、矿体、矿石特征进行了总结和研究,探讨了矿床的矿床成因和成矿规律。海西—印支期偏碱性基性钛辉辉长辉绿岩体为该区钛铁矿的形成提供了物质来源。富宁地区温热潮湿多雨气候有利于风化作用形成,岩体出露地表后,岩体中的钛矿物经风化剥离、水解作用、次生富集、原地残留或近距离搬运沉积,形成了残坡积风化壳型钛铁砂矿床。陡坡、临近河流区域矿体厚度薄,风化作用弱部位品位低;山脊缓坡、河谷阶地、地形低凹地段矿体厚度较大、品位高。本文研究成果能够指导滇东南地区残坡积物风化壳内钛矿的找矿工作。     

Advances in analysis of total uncertainties in a semi‐invasive residual stress measurement method

The ability to characterise residual stress distribution accurately and over different length scales, particularly deep into an engineering part, plays a significant role in assessing structural integrity. Two most commonly used techniques to measure residual stress fields deep into engineering components include neutron diffraction (ND) and deep‐hole drilling (DHD). As the measurements depend on several physical quantities, they are susceptible to error. The error or uncertainties may turn substantial and compromise the suitability of the results. Although noninvasive, the neutron diffraction technique is neither readily available nor portable and is limited to approximately 60‐mm‐thick specimen; errors associated with results become unacceptable at greater flight paths. Moreover, a mock‐up representing the engineering component is normally used in the ND technique. In contrast, the DHD technique is portable and measures residual stresses with high spatial resolution. An error propagation technique was applied to develop an error analysis procedure taking into consideration various stages of the DHD method and successfully applied to different DHD measurements. An essential feature comprising the effect of plasticity due to the creation of reference hole in the DHD procedure has not yet been taken into account in the error analysis procedure. This paper briefly describes how the uncertainties due to the creation of the initial reference hole can be determined. The effect of plasticity in the drilling procedure is quantified in this study. This error is combined with other sources of error and formulated to determine the total error. An incremental DHD technique was used to measure the complex triaxial residual stress field in an as‐welded circular disc, and the measured data were used to illustrate the total error using the error analysis method developed in the study.